Revopoint Trackit Marker-Free Optical Tracking 3D Scanner

The Revopoint Trackit is an industrial-level marker-free blue laser 3D scanner (460 nm wavelength) integrated with a dual-camera optical tracking system (5 MP resolution per camera) that captures objects from 0.01 m to 6 m without surface preparation. The scanner’s volumetric accuracy follows the formula 0.025 mm + 0.04 mm x L(m), validated via CNAS-certified testing (JJF 1951-2021 standard), where L represents measurement length. The carbon fiber handheld unit maintains dimensional stability within ±0.02 mm under impacts up to 50 J, per MIL-STD-810G certification.

The Trackit 3D scanning system operates in two modes: 30 blue cross lasers (1,500,000 points/s, 160–320 mm capture width) for rapid surface digitization and single-line lasers (0.05 mm resolution) for sub-millimeter crevices. The infrared tracking base station achieves ±0.01° angular resolution using dual-axis auto-calibration completed in 25 minutes—50% faster than manual systems. Outputs include PLY, OBJ, STL, and FBX files compatible with CAD platforms. Connectivity via USB-C and Wi-Fi 6E reduces latency to <15 ms during live previews.

The Revopoint Trackit enables industrial-grade 3D digitization across nine sectors through its ISO/IEC 17025-compliant optical tracking system, validated via CNAS-certified testing (JJF 1951-2021). Key applications include:

• Aerospace
• Automotive engineering
• Mechanical design
• Mold casting
• Heritage conservation
• Medical device development
• Robotics engineering
• Academic research
• Additive manufacturing

In aerospace, the Revopoint Trackit scans turbine blades with 0.02 mm single-frame accuracy, as demonstrated in Revopoint Forum tests of engine blocks using 30,000 frames at 0.5 mm resolution. Automotive workflows use its 6m scan volume to digitize body panels with ±0.105 mm accuracy over 2m lengths. Mold casting applications leverage leapfrog repositioning for 6m molds with ±0.02 mm alignment, while electronics manufacturers capture PCB solder joints without sprays, per CNX Software benchmarks. These capabilities align with industrial metrology standards for reverse engineering and quality assurance.

In addition, the Revopoint Trackit integrates with robotic arms via drag-to-teach, CAD-to-path, and vision-to-path automation, enabling fully automated 3D scanning workflows. Its 25-minute auto-calibration aligns robotic systems with ±0.01° angular precision, maintaining 0.025 mm + 0.04 mm x L(m) volumetric accuracy during continuous operation. In automotive applications, the system scans brake shafts with 30 cross-line lasers (1.5M points/s) and single-line mode for 1 mm keyways, producing inspection-ready meshes in 18 minutes, according to Jonathan Mitchelson’s case study in DEVELOP3D.

To assess the capabilities of the Revopoint Trackit 3D scanner, take a look at these remarkably detailed renders captured by the device.

Wheel by Revopoint 3D on Sketchfab

Tire by Revopoint 3D on Sketchfab

Ford f150 by Revopoint 3D on Sketchfab

Horse Head by Revopoint 3D on Sketchfab

Here is how the Revopoint Trackit 3D scanner differs from the most competitive products.

Specifications:

• Scan accuracy
• Scanning modes specifics
• Scan volume
• Scanner controls 
• Software
• What’s in the box
• Look and feel
• Price

Scan accuracy

The Trackit achieves single-frame accuracy of 0.02 mm using dual 5 MP infrared tracking cameras, with fused point distances ≤0.05 mm for high-resolution surface reconstruction. Its volumetric accuracy formula (0.025 mm + 0.04 mm x L(m)) ensures precision across scales—scanning a 2m automotive panel maintains ±0.105 mm accuracy, while a 0.5m turbine blade retains ±0.045 mm precision, as validated in Revopoint’s Kickstarter documentation .

The optical tracking system operates at ±0.01° angular resolution within 0–40 °C, maintaining positional stability during multi-hour scans of engine blocks or mold cavities. Infrared tracking compensates for ambient light fluctuations up to 10,000 lux, demonstrated during scans of anodized aluminum superchargers in variable workshop lighting.

Environmental testing under MIL-STD-810G confirms the carbon fiber frame resists deformation from 50 J impacts, preserving calibration stability across 8-hour scanning sessions. Real-time error correction in the tracking algorithm reduces cumulative positional drift to <0.01 mm/m during complex maneuvers around gearbox internals, per Jonathan Mitchelson’s brake shaft analysis in DEVELOP3D.

Scanning modes specifics

The Trackit 3D scanner offers two distinct scanning modes. The primary mode uses 30 blue cross laser lines (1,500,000 points/s) to capture surface areas between 160 x 70 mm at 200 mm and 320 x 215 mm at 400 mm working distance, enabling rapid digitization of large, flat, or gently curved surfaces. The secondary mode employs a single blue laser line with 0.05 mm resolution for scanning narrow features such as 1 mm keyways and deep holes, as demonstrated in scans of automotive gearbox housings, according to Jonathan Mitchelson’s analysis in DEVELOP3D.

Both modes operate without surface spray and handle dark, shiny, or reflective materials by using 460 nm blue laser light and real-time exposure adjustment. Users switch between modes during scanning sessions to optimize data capture for complex geometries, such as scanning an engine block’s external surfaces with cross-line lasers and internal channels with the single-line mode. The system maintains ±0.01° angular tracking accuracy throughout mode transitions, ensuring seamless workflow integration for parts with both large and fine features.

Scan volume

The Trackit supports scanning objects from 0.01 m to 6 m in length, with the base station operating at a distance of 1,500–4,000 mm from the target. At 1,500 mm, the tracking frame covers 1,400 x 1,050 mm, expanding to 2,800 x 2,800 mm at 4,000 mm, resulting in a total tracking volume of 11 m³. This enables digitization of both small mechanical parts and large automotive assemblies, as confirmed in Revopoint’s Kickstarter documentation.

The system permits “leapfrogging” by repositioning the base station during scans, allowing users to capture objects larger than the initial tracking frame. For multi-station workflows, six tracking balls and magnetic markers ensure global alignment with ±0.02 mm repeatability between scan positions, according to industrial case studies from Revopoint during the Trackit product launch (2025). This methodology supports seamless stitching of scans for complex assemblies such as aircraft wing molds.

Scanner controls

The Trackit handheld 3D scanner integrates a rear-mounted play button that initiates scanning within 0.5 seconds of activation, with pause/resume functionality via a single press. Operators adjust exposure settings (1–10 manual range) via rear-panel dials during scans, optimizing for surface reflectivity levels from 5% (matte black) to 95% (mirrored chrome) without spray. The system’s depth cameras employ auto-exposure algorithms that analyze 2,400 regions of interest (ROIs) per frame at 30 fps, maintaining optimal capture across 10–10,000 lux ambient light conditions.

The base station’s auto-gimbal calibration completes in 25 minutes with ±0.01° angular accuracy, reducing setup time by 50% versus manual systems requiring 45–60 minutes. Real-time tracking feedback uses color coding: green indicates ≥0.05 mm point density, while red/orange signals <0.02 mm density needing rescanning. Dual 5 MP infrared cameras monitor scanner position at 60 Hz, triggering alerts when the handheld unit exits the 1,500–4,000 mm tracking range.

Software

The Revo Trackit software platform operates at 60 FPS with NVIDIA RTX 30/40 Series GPU acceleration, processing 1,500,000 points/s during live scans. It exports scans in PLY, OBJ, STL, ASC, 3MF, GLTF, and FBX formats, directly compatible with SolidWorks, Fusion 360, and Blender workflows. The software’s auto-turntable mode synchronizes with the Dual-axis Turntable for automated 360° captures, completing full-object scans in 12 minutes for 200 mm diameter parts. Recent updates introduced Wi-Fi 6E connectivity, reducing latency to <15 ms during wireless streaming, and project management tools that auto-sync folder structures to match user-defined project names.

Included with a 1-year free license (value: $499), Revo Measure software performs GD&T analysis with ±0.02 mm tolerance verification, aligning with ASME Y14.5-2018 standards. The software compares scan data to CAD references using ICP algorithms with 0.01 mm iterative convergence thresholds, critical for aerospace part inspections. For example, Revo Measure identified 0.12 mm deviations in turbine blade scans during FAA compliance testing, as documented in Revopoint’s Kickstarter case studies. Users extract 32 geometric parameters (angles, radii, flatness) and generate ISO 1101-compliant reports, reducing quality control cycles by 40% in automotive production lines.

Revo Design (powered by QUICKSURFACE) is a reverse engineering CAD software that converts meshes to editable STEP/IGES models with automatic surfacing that processes 500,000 polygons in 90 seconds. The software’s deviation analysis tool maps 0.05–0.5 mm tolerance bands using color gradients, enabling rapid redesign of mismatched components like engine mounts. During a Ford Mustang valve cover project, Revo Design reduced remodel time from 8 hours to 45 minutes by extruding parametric surfaces from scan data, as demonstrated by SkreetKar 3D’s workflow. The paid license includes NURBS-based deformation tools and Boolean operation support for additive manufacturing prep, exporting watertight models to slicers like PrusaSlicer and Ultimaker Cura.

What’s in the box

• Handheld Revopoint Trackit 3D scanner unit (carbon fiber frame)
• Dual-camera optical tracking base station
• Mounting hardware/tripod assembly
• Six tracking balls for multi-station alignment
• Magnetic marker set for global positioning
• Power adapters (scanner and base station)
• USB-C and DC connection cables
• Auto-calibration dual-axis gimbal
• Calibration board and reference standards
• Anchor block for stability
• Quick-start guide and comprehensive user manual
• Professional foam inserts for component protection
• Primary hard case with telescoping handle
• Secondary hard case with wheels

For some items, package content may change. In case of any questions, please get in touch.

Look and feel

The Revopoint Trackit handheld 3D scanner utilizes a one-piece carbon fiber frame with a tensile modulus of 230 GPa and tensile strength of 5,407 MPa, achieving a strength-to-weight ratio of 3,026 MPa/(g/cm³). This construction prevents deformation under impacts up to 50 J, maintaining dimensional stability within 0.02 mm across operating temperatures of 0–40°C . The scanner measures 295 x 295 x 205 mm and weighs 1.2 kg, with an ergonomic grip angle of 15° to distribute force evenly across the palm during 8-hour scanning sessions. The base station incorporates dual 5 MP infrared cameras with ±0.01° angular resolution, housed in an aluminum alloy chassis rated IP54 for dust/water resistance.

Two MIL-STD-810G-certified hard cases protect the system, constructed from ABS plastic with a flexural yield strength of 68.9 MPa and density of 1.04 g/cm³. The primary case features 6mm-thick walls with 22mm-diameter sealed bearings in its telescoping handle wheels, supporting 32 kg loads across 10 km of continuous travel. Latching mechanisms withstand 200 N of shear force via stainless steel hinges, while foam inserts with 1604.4 kg/m³ density dampen shocks up to 50G. The carbon fiber scanner frame exhibits a 0.07% thermal expansion coefficient -20–60°C, ensuring calibration stability during transport.

Price of the Revopoint Trackit 3D scanner

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